（1）適用范圍

本規(gui)程適用(yong)加工(gong)直徑范圍(wei)60～，長度小于，圓(yuan)柱(zhu)形碳鋼、不銹鋼待拋(pao)光件，加工(gong)后表面光潔度可達到Ra1.6μm。

（2）操作規程

1）操(cao)作者必須熟悉本設備的(de)結構、性(xing)能、操(cao)作系統(tong)(tong)、傳動系統(tong)(tong)、防護裝置、潤滑部位、電氣等基本知識、使用方法；

2）上機操作前按規(gui)定戴(dai)好勞動防護用品，女工必須將頭發壓入工作帽內，切削時戴(dai)好防護眼(yan)鏡(jing)及口罩；

3）開車前檢查各操縱及按鈕位(wei)置(zhi)、各傳(chuan)動部(bu)位(wei)和(he)防護罩、限(xian)位(wei)裝置(zhi)應牢(lao)固可靠(kao)、千葉(xie)輪及橡(xiang)膠輪是否(fou)牢(lao)固可靠(kao)、電氣保護接零是否(fou)可靠(kao)等，按規(gui)定部(bu)位(wei)和(he)油量(liang)進行(xing)班前潤滑加油；

4）檢查和加油后，操作(zuo)者開車低(di)速空轉3～5min，檢查機(ji)床運(yun)行(xing)有無異常聲(sheng)響，各部位潤滑情(qing)況(kuang)，潤滑油位情(qing)況(kuang)，操縱(zong)手柄及按(an)鈕是否(fou)靈敏，安(an)裝在導軌(gui)上的限位裝置，運(yun)動是否(fou)正常可靠；

5）加工操(cao)作時(shi)精神(shen)要集(ji)中，嚴(yan)禁和他人(ren)談話，嚴(yan)禁自(zi)動走刀離崗，嚴(yan)禁在(zai)防護(hu)罩(zhao)上擺放(fang)任何物(wu)品(pin)，嚴(yan)禁拆除防護(hu)罩(zhao)打磨工件(jian)。不準(zhun)隨意拆除限位裝(zhuang)置，不準(zhun)在(zai)導(dao)軌及(ji)工作臺上放(fang)置多余物(wu)品(pin)，不準(zhun)私裝(zhuang)多余裝(zhuang)置，離開機床時(shi)必須停車，時(shi)間(jian)長時(shi)應關閉電源；

6）裝卡千葉輪(lun)以及(ji)橡膠輪(lun)應牢固可靠，并(bing)隨時注意有無(wu)松動；

7）裝卡千葉輪(lun)后，應(ying)擰緊防護罩上的(de)螺栓；

8）工(gong)(gong)作(zuo)中(zhong)操(cao)作(zuo)者的頭部不允(yun)許(xu)過于(yu)靠近防護罩觀(guan)察(cha)加工(gong)(gong)情(qing)況，安全距離大于(yu)；

9）應根據工(gong)件和(he)千葉輪(lun)(lun)的(de)(de)外形尺(chi)寸，選(xuan)擇適當(dang)的(de)(de)進(jin)(jin)(jin)給(gei)(gei)(gei)速度及進(jin)(jin)(jin)給(gei)(gei)(gei)量，嚴禁(jin)快速進(jin)(jin)(jin)給(gei)(gei)(gei)。開始加工(gong)工(gong)件時，以每(mei)次導向輪(lun)(lun)、工(gong)件、千葉輪(lun)(lun)三者剛(gang)接觸時的(de)(de)位置為零位，繼續搖動手柄(bing)，保(bao)證徑向進(jin)(jin)(jin)給(gei)(gei)(gei)量約(yue)為1mm，拋光機操作(zuo)規程嚴禁(jin)進(jin)(jin)(jin)給(gei)(gei)(gei)量過大，確保(bao)千葉輪(lun)(lun)過渡磨損；

10）加工(gong)不同材質的工(gong)件，導向輪(lun)選擇(ze)不同的轉速(su)，加工(gong)不銹鋼件時(shi)，應(ying)選擇(ze)“36”字樣的速(su)度；加工(gong)滲鋅件時(shi)，應(ying)選擇(ze)“43”字樣的速(su)度；粗拋可調(diao)高速(su)度，精(jing)拋應(ying)相應(ying)降低速(su)度；

11）工(gong)(gong)(gong)(gong)作(zuo)時，操(cao)作(zuo)者必須站在(zai)千(qian)葉(xie)輪(lun)拋(pao)光(guang)(guang)方向(xiang)側面，防止(zhi)千(qian)葉(xie)輪(lun)脫(tuo)落傷(shang)人(ren)；工(gong)(gong)(gong)(gong)作(zuo)時，工(gong)(gong)(gong)(gong)件(jian)在(zai)導向(xiang)輪(lun)的作(zuo)用下(xia)停止(zhi)向(xiang)前(qian)移動，嚴禁(jin)直接用手(shou)推動工(gong)(gong)(gong)(gong)件(jian)；觀測工(gong)(gong)(gong)(gong)件(jian)時，必須先(xian)停車，再觀測工(gong)(gong)(gong)(gong)件(jian)；需重復拋(pao)光(guang)(guang)工(gong)(gong)(gong)(gong)件(jian)時，必須先(xian)退刀(dao)，使工(gong)(gong)(gong)(gong)件(jian)脫(tuo)離千(qian)葉(xie)輪(lun)而又不接觸橡(xiang)膠輪(lun)，輕推工(gong)(gong)(gong)(gong)件(jian)與(yu)限位裝置一(yi)起至(zhi)開始位置；清理拋(pao)光(guang)(guang)臟(zang)物(wu)(wu)時，一(yi)定(ding)要(yao)用專用工(gong)(gong)(gong)(gong)具(ju)，加工(gong)(gong)(gong)(gong)時拋(pao)光(guang)(guang)臟(zang)物(wu)(wu)堆積過多，應(ying)及時停車清理，嚴禁(jin)在(zai)機(ji)床工(gong)(gong)(gong)(gong)作(zuo)中清理拋(pao)光(guang)(guang)臟(zang)物(wu)(wu)；

裝(zhuang)卡過程中，必須先停(ting)車，直到(dao)千葉(xie)輪(lun)及橡膠輪(lun)的速度(du)為零(ling)時，工件方可從平行于導軌方向裝(zhuang)卡入限(xian)位裝(zhuang)置，并用拉伸彈簧固(gu)定限(xian)位裝(zhuang)置，保證工件在拋光中不脫離限(xian)位裝(zhuang)置；

12）機床發生(sheng)故障或有異常(chang)聲響時，應及時停車檢查和處(chu)理(li)。無法處(chu)理(li)時，及時報維(wei)修人員處(chu)理(li)，處(chu)理(li)后填寫設備日常(chang)維(wei)修記(ji)錄。所有電氣故障嚴禁操作者處(chu)理(li)；

13）加工(gong)結束(shu)或下班后(hou)，應按照保養要求清(qing)理(li)臟(zang)物，徹底擦拭(shi)設備、導軌、工(gong)作臺(tai)。涂油保養，填寫(xie)設備運(yun)轉臺(tai)時記錄；

14）保養內容(rong)：徹底(di)擦拭(shi)設備(bei)，徹底(di)清理拋光(guang)臟物，檢查潤滑油和(he)雜質沉淀情況。